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DeWalt DW920 Motor Replacement

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  1. DeWalt DW920 Motor Replacement, Disassembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Using an H-5.0 bit driver remove the four T-10 Torx screws.

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  2. DeWalt DW920 Motor Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Use 2 H-5.0 bit drivers to take out the main bolt and head.

    • There will be blue locktite on the tread.

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  4. DeWalt DW920 Motor Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Carefully remove the two halves of the handle.

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  5. DeWalt DW920 Motor Replacement, Motor: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Gently lift the motor and trigger mechanism out from the frame of the drill.

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  6. DeWalt DW920 Motor Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Locate where the motor assembly is attached to the trigger mechanism and carefully detach the wires at their solder points.

    • Mark where the two cables was connected using a masking tape or similar.

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  7. DeWalt DW920 Motor Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Solder the new motor assembly wires to the trigger mechanism in the same fashion that the old motor was.

    • Remember to check the markers from the step before and solder the cables on the right place.

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To reassemble your device, follow these instructions in reverse order.

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Stephen Rada

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UMass Dartmouth, Team 8-2, Botvin Spring 2016 crwdns2935289:0UMass Dartmouth, Team 8-2, Botvin Spring 2016crwdne2935289:0

UMASSD-BOTVIN-S16S8G2

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