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DeWalt DW235G Drill Power Cord Replacement

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Follow this guide to replace the power cord to the drill, refer to the troubleshooting guide to determine if you need to replace the power cord. Troubleshooting guide

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  1. DeWalt DW235G Drill Power Cord Replacement, Handle Cover: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the three screws with a Tr20 hex bit screwdriver.

    • Remove the back cover.

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  2. DeWalt DW235G Drill Power Cord Replacement, Power Cord: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Unscrew the Tr20 Hex Screw connecting the green wire to the power cord.

    • Ensure the power drill is unplugged before disconnecting wires.

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  4. DeWalt DW235G Drill Power Cord Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt DW235G Drill Power Cord Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Disconnect all the wires connected from the trigger box and power cord to the drill motor by pulling on the connectors.

    • There will be 5 wires to disconnect: 2 black, a white, a red, and a blue wire. Remember the locations of where they were connected so you can reconnect them later.

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  5. DeWalt DW235G Drill Power Cord Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the trigger box and power cord from the main chassis.

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  6. DeWalt DW235G Drill Power Cord Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Disconnect the wires connecting the power cord to the trigger box by pressing on the clips with a spudger tool.

    • There will be 3 wires to disconnect: A black, white, and green wire. Remember what color attaches to each connector on the trigger box.

    • For reassembly, insert the wires back into the trigger box until a click is heard.

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The power cord will now be disconnect and you can replace it with a new one.

To reassemble your device, follow these instructions in reverse order.

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UNT-COPPERSMITH-F23S3G6

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