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DeWalt DCS380 Trigger assembly Replacement

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This guide will show the replacement of the trigger and battery terminal system. Please note that they cannot be replaced separately, and the unit cannot be disassembled.

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  1. DeWalt DCS380 Trigger assembly Replacement, DeWalt DCS380 Grip Disassembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt DCS380 Trigger assembly Replacement, DeWalt DCS380 Grip Disassembly: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Remove the battery before dissasembly.

    • Remove the M3x16mm T10 screw from the back of the grip. Keep it separate from the rest of the grip screws

    • Remove the six M3.63x19 T15 screws from the grip.

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  3. DeWalt DCS380 Trigger assembly Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt DCS380 Trigger assembly Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt DCS380 Trigger assembly Replacement: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Remove the top half of the grip.

    • Turn the saw over and locate the power connectors to the motor.

    • Use needle nose pliers to remove the spade connectors. Take care not to grab the wires on removal, only the end of the spade terminal.

    • Note the polarity for the power connectors and be sure they are not reversed on reassembly.

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  4. DeWalt DCS380 Trigger assembly Replacement, Trigger assembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt DCS380 Trigger assembly Replacement, Trigger assembly: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt DCS380 Trigger assembly Replacement, Trigger assembly: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Take note of the position of the battery tension spring and safety switch before removal.

    • Lift the trigger assembly out of the grip.

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To reassemble your device, follow these instructions in reverse order.

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Jonathan Hicks

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Eastern Washington University, Team S2-G5, Munoz Winter 2019 crwdns2935289:0Eastern Washington University, Team S2-G5, Munoz Winter 2019crwdne2935289:0

EWU-MUNOZ-W19S2G5

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