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DeWalt D28110 Power Switch Replacement

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  1. DeWalt D28110 Power Switch Replacement, Disassembling DeWalt D28110 Gear Case: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Using the T-15 screwdriver, remove the four 22-mm torx screws on the gear case.

    • Unplug the grinder before any disassembly.

  2. DeWalt D28110 Power Switch Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Pull out the gear case.

  3. DeWalt D28110 Power Switch Replacement, Disassembling DeWalt D28110 Back Panel Disassembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Using the T-15 screwdriver, remove the four 22-mm torx screws holding the back panel in place.

    • Unplug the grinder before any disassembly.

  4. DeWalt D28110 Power Switch Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Use the edge of the spudger to loosen and remove the back panel.

  5. DeWalt D28110 Power Switch Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the single 20-mm torx screw holding the rear panel in place.

  6. DeWalt D28110 Power Switch Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Pull back the rear side of the back panel.

  7. DeWalt D28110 Power Switch Replacement, Power Switch: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement, Power Switch: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement, Power Switch: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • There is an inner plastic guard behind the motor shaft.

    • Unscrew the four screws at each corner.

    • The guard should pull out with a good firm tug.

  8. DeWalt D28110 Power Switch Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Just behind the inner guard is the button slide.

    • Use needle nose pliers to pinch and push the button's flanges together, and out of the slot.

  9. DeWalt D28110 Power Switch Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Using the J-1 screwdriver, unscrew the power cord wires from the red switch box (located in the back of the grinder).

  10. DeWalt D28110 Power Switch Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt D28110 Power Switch Replacement: crwdns2935265:010crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Disconnect the motor wires from the other side of the switch box.

    • They wires are connected as a sleeve to the flat pin out of the switch box. A firm pull should do it.

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To reassemble your device, follow these instructions in reverse order.

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Kean Wee

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Cal Poly, Team 18-6, Maness Winter 2015 crwdns2935289:0Cal Poly, Team 18-6, Maness Winter 2015crwdne2935289:0

CPSU-MANESS-W15S18G6

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Very clear and concise guide with relevent pictures. Very well done, thank you

Michael Creel - crwdns2934203:0crwdne2934203:0

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