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DeWalt D28110 Pinion Replacement

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In this guide you will take apart the pinion "head" of the grinder to gain access to components in the gear case.

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  1. DeWalt D28110 Pinion Replacement, Disassembling DeWalt D28110 Gear Case: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Using the T-15 screwdriver, remove the four 22-mm torx screws on the gear case.

    • Unplug the grinder before any disassembly.

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  2. DeWalt D28110 Pinion Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt D28110 Pinion Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Pull out the gear case.

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  4. DeWalt D28110 Pinion Replacement, Pinion: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt D28110 Pinion Replacement, Pinion: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Using the T-15 screwdriver, remove the four torx screws.

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  5. DeWalt D28110 Pinion Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Remove the gear case cover from the gear case.

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  6. DeWalt D28110 Pinion Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Pinion Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWalt D28110 Pinion Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Using a 10-mm wrench, remove the hex nut by rotating counter-clockwise.

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  7. DeWalt D28110 Pinion Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 DeWalt D28110 Pinion Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Remove the armature assembly from the gear case.

    • Remove the pinion from the armature assembly.

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To reassemble your device, follow these instructions in reverse order.

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Will Young

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Cal Poly, Team 18-6, Maness Winter 2015 crwdns2935289:0Cal Poly, Team 18-6, Maness Winter 2015crwdne2935289:0

CPSU-MANESS-W15S18G6

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