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DeWALT Hammer Drill DW511 Chuck Replacement

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  1. DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Remove two 45 mm T20 Torx screws.

    • Remove one 30 mm T20 Torx screw.

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  2. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Pull off the top case and set it aside.

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  4. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Grab the gear case cover and gently pull it out just enough to where it exposes the lever assembly.

    • It is important that the brushes are removed before you do this step or you may damage your brushes.

    • The lever assembly can now be lifted out.

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  5. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • With the old lever assembly removed you can now replace it with a new one.

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  6. DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Gently separate the chuck and plastic housing from the hammer drill body.

    • The removal of the screw from the chuck to separate the plastic housing requires hand strength and specialized tools.

    • The plastic housing is prone to damage if excessive force is applied during the replacement.

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To reassemble your device, follow these instructions in reverse order.

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Andrew Grayson Crawford

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