crwdns2936637:0crwdne2936637:0 crwdns2853008:0crwdne2853008:0 crwdns2918746:0crwdne2918746:0

DeWALT Hammer Drill DW511 Chuck Replacement

crwdns2942213:0crwdne2942213:0

  1. DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Lever Assembly: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Remove two 45 mm T20 Torx screws.

    • Remove one 30 mm T20 Torx screw.

    crwdns2913378:0crwdne2913378:0

  2. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Pull off the top case and set it aside.

    crwdns2913378:0crwdne2913378:0

  4. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Grab the gear case cover and gently pull it out just enough to where it exposes the lever assembly.

    • It is important that the brushes are removed before you do this step or you may damage your brushes.

    • The lever assembly can now be lifted out.

    crwdns2913378:0crwdne2913378:0

  5. DeWALT Hammer Drill DW511 Chuck Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • With the old lever assembly removed you can now replace it with a new one.

    crwdns2913378:0crwdne2913378:0

  6. DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 DeWALT Hammer Drill DW511 Chuck Replacement, Chuck: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Gently separate the chuck and plastic housing from the hammer drill body.

    • The removal of the screw from the chuck to separate the plastic housing requires hand strength and specialized tools.

    • The plastic housing is prone to damage if excessive force is applied during the replacement.

    crwdns2913378:0crwdne2913378:0
crwdns2915888:0crwdne2915888:0

To reassemble your device, follow these instructions in reverse order.

crwdns2862417:0crwdne2862417:0

crwdns2935293:0crwdnd2935293:03crwdnd2935293:0crwdne2935293:0

Andrew Grayson Crawford

crwdns2935283:010/01/20crwdne2935283:0

241 crwdns2915208:0crwdne2915208:0

crwdns2935297:03crwdne2935297:0

crwdns2918514:0crwdne2918514:0: 2

crwdns2947412:00crwdne2947412:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 1

crwdns2936753:07crwdne2936753:0 3

crwdns2936753:030crwdne2936753:0 11

crwdns2942667:0crwdne2942667:0 740