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Clarke Floor Buffer 01278A 2016 Power Cord Replacement

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This guide shows how to replace a damaged power cord on the Clarke Floor Buffer 01278A 2016.

You can use regular hand tools for removing fasteners, but using an impact driver will make the procedure easier.

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  1. Clarke Floor Buffer 01278A 2016 Power Cord Replacement, Remove the Handle Enclosure: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Before you begin, make sure the floor buffer is turned off and unplugged.

    • Use a 3/16" hex key or driver bit to remove the six 23.4 mm-long screws holding the two halves of the handle enclosure together.

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  2. Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • The rear half of the enclosure is bolted to the handle tube, so you'll only need to remove the front half.

    • Pull the front half of the enclosure straight away from the rear half to separate the enclosure.

    • If the interlock assembly comes out with the front half of the enclosure, detach it and place it back into the rear half.

    • Remove the front half of the handle enclosure.

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  3. Clarke Floor Buffer 01278A 2016 Power Cord Replacement, Remove the Interlock Assembly: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Clarke Floor Buffer 01278A 2016 Power Cord Replacement, Remove the Interlock Assembly: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Clarke Floor Buffer 01278A 2016 Power Cord Replacement, Remove the Interlock Assembly: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0

    • Pull the wires connected to the interlock assembly straight out of their connectors.

    • Keep track of where each wire connects to on the interlock assembly.

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  5. Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • After all wires are disconnected from the interlock assembly, remove the interlock assembly from the handle.

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  6. Clarke Floor Buffer 01278A 2016 Power Cord Replacement, Remove the Power Cord: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Use a 3/16" hex key or driver bit to remove the 13.8 mm-long screw securing the power cord's green ground wire to the handle enclosure.

    • This screw is accompanied with a lock washer. Make sure to retain it for re-assembly.

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  7. Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0

    • Use a 7/8" wrench to loosen the coupling securing the power cord to the handle enclosure.

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  8. Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Clarke Floor Buffer 01278A 2016 Power Cord Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0

    • Pull the power cord straight down and out of the handle enclosure.

    • To avoid damaging the wires, remove the power cord slowly and make sure the wires don't snag on anything as they come out.

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To reassemble your device, follow these instructions in reverse order.

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Craig Lloyd

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