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Campbell Hausfeld FP204800 Manifold Assembly Replacement

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  1. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unscrew the four 1cm long shroud screws using a 6mm Allen Wrench.

  2. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the plastic shroud from the compressor.

    • Do not pull the shroud too far from the compressor. You could damage the on/off switch wiring.

  3. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove The Wiring From the Pressure Switch to the On/Off Switch: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Gently pull the wire attached from the pressure switch to the on/off switch.

    • It should come off the pressure switch with ease.

    • Make sure you are pulling the correct wire. The pressure switch could be in a different configuration on your compressor than in the picture.

  4. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove the On/Off Switch Wiring: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Gently pull the wire connected from the on/off switch to the motor of the compressor.

    • It should be the only wire keeping the shroud from being lifted from the compressor.

  5. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Removing Exhause Tube: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unscrew the exhaust tube from the check valve using a smart wrench.

    • You do not need to remove the check valve, only the exhaust tube.

  6. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Unfasten Pump/Motor Assembly Shroud: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unscrew the six 1.75cm screws holding the Pump/Motor Assembly Shroud in place using a phillips #2 screwdriver.

    • Remove the 1cm screw fastening the wires to the pump/motor assembly shroud using a phillips #2 screwdriver.

  7. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump/Motor Assembly Shroud: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the pump/motor assembly shroud by lifting it from the compressor.

    • The pump/motor shroud should be carefully removed so the exhaust tube is not damaged

  8. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: crwdns2935265:08crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: crwdns2935265:08crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: crwdns2935265:08crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Gently remove the pump/motor assembly from the shroud.

    • Remove the wire attached from the motor to the pressure switch by gently pulling it free from the pressure switch terminal.

    • Set the pump/motor assembly on your work place next to the compressor.

    • Make sure that no wires are being pulled on the motor because they could be damaged while completing the repair.

  9. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Unfasten the Bottom Pump/Motor Assembly Shroud: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four 1.5cm screws using a Phillips #2 Screwdriver.

  10. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove the Bottom Pump/Mortor Assembly Shroud: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the bottom of the Pump/Motor Assembly Shroud by lifting it from the compressor.

  11. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Manifold Assembly: crwdns2935265:011crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Manifold Assembly: crwdns2935265:011crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the manifold assembly by gripping the manifold stem with a smart wrench and twisting in a counter-clockwise direction.

  12. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Gages and Safety Valve: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Gages and Safety Valve: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove both the Pressure Gauges and the Safety Valve with a Smart Wrench by turning them in a counter-clockwise direction.

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To reassemble your device, follow these instructions in reverse order.

Caleb Davies

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Cal Poly, Team 14-29, Maness Fall 2014 crwdns2935289:0Cal Poly, Team 14-29, Maness Fall 2014crwdne2935289:0

CPSU-MANESS-F14S14G29

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