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This guide will show you how to replace the 2.5 mm audio jack on the Bose AE2w headphones. A damaged or loose jack can cause audio issues or loss of connection. Follow these steps to restore proper audio functionality.
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Carefully pull the cushions away from the sides of the headphones, sliding the cushions out from under the notches.
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Carefully wipe the inside of the earpiece clean. This can be done with a moistened cotton swab or alcohol wipes.
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Using a spudger or tweezers, carefully lift the speaker mesh from around the edge.
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Scrape off any gunk or adhesive left over on the ear cups.
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Use a moist cotton swab or alcohol wipe to ensure the surface is completely cleaned and ready for new adhesive.
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Use a thin layer of fabric glue or double-sided tape around the perimeter of the speaker housing.
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Gently place the new mesh over the speaker opening, pressing it down onto the adhesive.
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Wait for adhesive to dry if applicable.
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Once the cushion and mesh are removed, remove the three screws in the earpiece.
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Gently separate the earpiece to access the audio jack.
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Remove the two screws holding it in place.
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Lift and remove the audio jack assembly.
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Identify all solder connections on the audio jack circuit board.
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Using your soldering iron, carefully desolder each wire from the circuit board.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.