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Bosch Pro Animal BSGL5ZOO2 Motor Replacement

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  1. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove hose: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove hose: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Disconnect the power plug from the mains.

    • Remove the hose by pressing the two catches on the sides.

  2. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove dust bag and filter: crwdns2935265:02crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove dust bag and filter: crwdns2935265:02crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove dust bag and filter: crwdns2935265:02crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove residue bag G8.

    • Remove HEPA high efficiency hygiene filter 579496 VZ154HFB

    • Remove motor protection filter 578863 VZ01MSF

  3. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove Start-button: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove Start-button: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use the spudger to lever the start button upwards from the front and remove it.

  4. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove screws: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove screws: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Loosen the 6 screws with the screwdriver.

    • Remove front grip.

  5. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove top side of housing: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove top side of housing: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the top of the housing from the handle side

    • Remove the top of the housing towards the rear.

  6. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove motor cover: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove motor cover: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Remove motor cover: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Remove motor cover towards the back.

    • Carefully remove the circuit board from the guides of the cable drum.

    • The motor is now accessible.

  7. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Removing the Motor: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Attention: Unplug the device from the power outlet!!

    • Removing the Motor

    • Disconnect the cables / terminals from the motor.

    • Dispose of the motor (scrap metal).

  8. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Inserting the Protective Fleece: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Inserting the Protective Fleece: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Insert the protective fleece the right way around and with the cutouts properly aligned.

  9. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Preparing the Motor for Installation: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Preparing the Motor for Installation: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Preparing the Motor for Installation: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unpack the new motor.

    • Checking the Fit of the Blower Seal

    • Insert the rubber mounts into the round cutouts.

    • Press the rubber mounts and the blower seal firmly into place.

  10. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Motor: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Place and insert the motor with the rubber mount into the guide.

    • "Check that the motor is seated properly in the mount and in the housing.

  11. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Connecting the Motor: crwdns2935265:011crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Connecting the Motor: crwdns2935265:011crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Connecting the Motor: crwdns2935265:011crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Guide the cables through the cutouts in the fleece.

    • Firmly push the cables / spade connectors onto the terminals (there is no fixed assignment of the poles).

  12. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Preparing to Install the Control Board: crwdns2935265:012crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Preparing to Install the Control Board: crwdns2935265:012crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Release the rotary dial's board from the holder (pull back the clip).

    • Place the control board on the fleece, in front of the guide rails.

  13. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Motor Cover: crwdns2935265:013crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Motor Cover: crwdns2935265:013crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Place the motor cables into the cable guide of the motor cover.

    • Place the motor cables into the cable guide of the partition wall.

    • Move the motor cover downwards in the guides.

  14. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Control Board: crwdns2935265:014crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Control Board: crwdns2935265:014crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Control Board: crwdns2935265:014crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Slide the control board into the guides.

    • While doing so, make sure that the terminals of the cable reel are inserted cleanly into the rails of the control board.

    • Check the correct seating of the circuit board."

  15. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Cover: crwdns2935265:015crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Cover: crwdns2935265:015crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Installing the Cover: crwdns2935265:015crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Place the cover on.

    • Clip the rotary dial's board into the holder.

    • Snap the cover into the holders by pressing it downwards.

  16. Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Check Functionality (Optional): crwdns2935265:016crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Bosch Pro Animal BSGL5ZOO2 Motor Replacement, Check Functionality (Optional): crwdns2935265:016crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • If you feel confident enough, you can test the vacuum cleaner for the first time now.

    • Caution, if you are not sure which parts you can safely touch while they are under voltage, then skip this step and only test the device after it is fully assembled!

    • Plug in the power plug.

    • Press the On/Off switch.

    • The motor should now work as usual.

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To reassemble your device, follow the steps 1 to 6 in reverse order.

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