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If the motor becomes faulty, it can be replaced in a simple manner. Bosch offers a new motor to purchase for the replacement. When disassembling the drill, make sure to have flat, clean working surface. Carefully follow this guide to replace the faulty motor.
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Pinch the two release tabs on the sides of the battery, and slide the battery out.
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After removing the battery pack, locate the clip that connects the two halves of the outer casing shown in the picture. Remove the clip using angled tweezers or a similar tool. Save the clip for reassembly.
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Locate the eight 5.5 mm screws as shown in the picture.
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Remove each screw using a small Phillips head screw driver. Save all the screws for reassembly.
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Starting at the rear of the drill, use a wedge to separate the two halves of the outer case at the parting line.
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Lift up the metal tab as shown in the first picture to free the trigger assembly.
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Gently dislodge the motor and trigger assembly from the drill case. Remove the components as one piece, shown in the second picture.
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Firmly secure the motor assembly in place. Using a set of pliers, carefully pull the black wire connector away from the motor. Repeat this action with the red wire connector.
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Once the wires have been disconnected, separate the trigger mechanism from the motor assembly.
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Place your hands on each end of mechanism and carefully pull apart the assembly in order to separate the gearbox from the motor.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
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IUPUI-HARLEY-S16S1G2
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