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Boosted Board 1st Generation Belts Replacement

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  1. Boosted Board 1st Generation Belts Replacement, Rear Wheels: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Boosted Board 1st Generation Belts Replacement, Rear Wheels: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Loosen the two 16.74 mm motor mount hex nut screws with a 9/64" Allen wrench.

    • Do Not Remove the Screws.

  2. Boosted Board 1st Generation Belts Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Compress the motor mount back towards the wheel.

    • While keeping the motor mount compressed, tighten one of the hex nuts that you loosened in the previous step.

    • The motor mounts are spring tensioned so it is necessary compress them to loosen the belts.

  3. Boosted Board 1st Generation Belts Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Boosted Board 1st Generation Belts Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the axel nut with a 1/2" socket wrench

  4. Boosted Board 1st Generation Belts Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Rotate and pull counterclockwise until the wheel comes off the axle completely.

    • The front washer will come off with the wheel.

    • Remove the back washer from the axle.

    • Replacing the wheel requires the bearings to be switched into the new wheel.

  5. Boosted Board 1st Generation Belts Replacement, Belts: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement, Belts: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement, Belts: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Compress the motor mount back .

    • Slide the belt off the axle

  6. Boosted Board 1st Generation Belts Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two hex screws.

    • Remove the front hex screw.

    • When removing the Front hex screw, hold the motor mount and the truck together.

    • The springs inside the motor mount will push the motor out of the casing if they are not held together.

  7. Boosted Board 1st Generation Belts Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Boosted Board 1st Generation Belts Replacement: crwdns2935265:07crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Making sure to hold the motor and truck together, lift off the belt casing and take off the belt.

    • Do Not let go of the motor and truck until the new belt is on and the Front hex screw is tightened securely.

    • The springs inside the motor mount will push the motor out of the casing if they are not held together.

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To reassemble your device, follow these instructions in reverse order.

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Emily Imfeld

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Cal Poly, Team 15-7, Livingston Fall 2016 crwdns2935289:0Cal Poly, Team 15-7, Livingston Fall 2016crwdne2935289:0

CPSU-LIVINGSTON-F16S15G7

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