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Black and Decker PS1800 Transmission Replacement

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  1. Black and Decker PS1800 Transmission Replacement, Open the Outer Drill Case: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Black and Decker PS1800 Transmission Replacement, Open the Outer Drill Case: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lay the drill on its side, assuring that the screw holes are facing upwards.

    • Remove seven 12 mm screws using a Phillips #00 screwdriver.

  2. Black and Decker PS1800 Transmission Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Separate the outer drill case to expose the components and switch.

  3. Black and Decker PS1800 Transmission Replacement, Disconnect Motor: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Black and Decker PS1800 Transmission Replacement, Disconnect Motor: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Black and Decker PS1800 Transmission Replacement, Disconnect Motor: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Locate the motor at the top left hand corner.

    • Carefully disconnect the red and black wires attached to the motor.

  4. Black and Decker PS1800 Transmission Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Unscrew the motor from the drill's transmission.

    • Detach the transmission carefully, ensuring that the gears remain intact.

  5. Black and Decker PS1800 Transmission Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Black and Decker PS1800 Transmission Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the motor from the transmission assembly, as pictured.

  6. Black and Decker PS1800 Transmission Replacement, Transmission: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 Black and Decker PS1800 Transmission Replacement, Transmission: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 Black and Decker PS1800 Transmission Replacement, Transmission: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Unscrew the torque adjuster from the transmission by removing the screws highlighted in the lefthand picture.

  7. Black and Decker PS1800 Transmission Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Align the new transmission gears with the motor’s gears.

    • Reattach the transmission and motor by rescrewing the initial screws.

  8. Black and Decker PS1800 Transmission Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Black and Decker PS1800 Transmission Replacement: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Reconnect the torque adjuster to the transmission by following the procedure seen in step 6.

  9. Black and Decker PS1800 Transmission Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Reconnect black and red wires onto the motor and place the motor, transmission and torque adjuster back onto their initial location.

  10. Black and Decker PS1800 Transmission Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Reconnect the clamshell.

    • Press trigger to make sure the new transmission works.

    • Press and hold the clam-shell to assure it will not drop while testing.

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To reassemble your device, follow these instructions in reverse order.

David Nawl

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IUPUI, Team 2-3, Baechle Fall 2016 crwdns2935289:0IUPUI, Team 2-3, Baechle Fall 2016crwdne2935289:0

IUPUI-BAECHLE-F16S2G3

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