crwdns2933423:0crwdne2933423:0

Black and Decker JS660 Motor Replacement

crwdns2942213:0crwdne2942213:0

  1. Black and Decker JS660 Motor Replacement, Housing Disassembly: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Black and Decker JS660 Motor Replacement, Housing Disassembly: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Remove the nine torx 15.875mm screws on the front of the jigsaw using a T-15 torx screwdriver.

  2. Black and Decker JS660 Motor Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • By separating the two housing halves, carefully remove the top plate.

  3. Black and Decker JS660 Motor Replacement, Blade Holder: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Being careful to keep all parts together, grab the entire assembly and pull it directly out of the saw.

  4. Black and Decker JS660 Motor Replacement, Motor: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the two 30.1625mm screws with a T20 torx screwdriver that are holding the gearbox to the housing.

  5. Black and Decker JS660 Motor Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Apply a light force to separate the gearbox from the housing. This will momentarily separate the gearbox and help with the removal of the system in later steps.

  6. Black and Decker JS660 Motor Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 Black and Decker JS660 Motor Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    crwdns2935267:0crwdne2935267:0
    Tweezers
    $4.99
    crwdns2942207:0crwdne2942207:0
    • Using tweezers or a small flathead screwdriver, gently remove each of the black magnetic clasps away from the motor.

  7. Black and Decker JS660 Motor Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Holding the gearbox and the bering, pull the whole motor and gearbox out of the housing.

  8. Black and Decker JS660 Motor Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • While holding the motor in one hand, gently pull the gearbox off of the drive shaft.

crwdns2915888:0crwdne2915888:0

To reassemble your device, follow these instructions in reverse order. Be careful to line up the gearbox before replacement. The corkscrew end of the motor should be fed through each layer of the gearbox.

Katherine Thomas

crwdns2935283:001/30/17crwdne2935283:0

151 crwdns2915208:0crwdne2915208:0

crwdns2935295:0crwdne2935295:0

crwdns2915084:0crwdne2915084:0

Cal Poly, Team 22-9, Maness Winter 2017 crwdns2935289:0Cal Poly, Team 22-9, Maness Winter 2017crwdne2935289:0

CPSU-MANESS-W17S22G9

crwdns2931471:04crwdne2931471:0

crwdns2935297:07crwdne2935297:0

crwdns2944067:00crwdne2944067:0

crwdns2917038:0crwdne2917038:0

crwdns2936625:0crwdne2936625:0:

crwdns2936751:024crwdne2936751:0 2

crwdns2936753:07crwdne2936753:0 4

crwdns2936753:030crwdne2936753:0 16

crwdns2942667:0crwdne2942667:0 1,158