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Bear 1000 Power Entry Module Replacement

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  1. Bear 1000 Power Entry Module Replacement, Air and O2 Blender: crwdns2935265:01crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the ribbon cable at the connection on the oxygen blender control board.

  2. Bear 1000 Power Entry Module Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Mark the plastic hoses attached to the oxygen blender (so you can put them back on the same way) and then remove.

  3. Bear 1000 Power Entry Module Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • The air/oxygen blender has two screws close to the control board. Remove them and remove the unit.

  4. Bear 1000 Power Entry Module Replacement, Air and O2 Inlet Manifold: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the pneumatic and electrical connections labeled.

    • Remove the water trap bowls on the rear of the unit.

  5. Bear 1000 Power Entry Module Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the four screws and remove the manifold.

    • Remove the two screws holding the power supply to the manifold.

    • Mark or label the 6 faston connections as to position and remove

    • Mark or label the two wires going to the power switch and remove at the power switch end

    • Using an allen wrench, remove the power cord retaining bracket.

  6. Bear 1000 Power Entry Module Replacement: crwdns2935265:011crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Using an allen wrench, remove the mounting screwa and nuts from the Power Entry Module.

    • After removing the heat shrink tubing, unsolder the two lower wires from the Power Entry Module, noting locations.

    • Solder the wires to the replacement module, covering the joints with heat shrink tubing.

    • Transfer the voltage selector drum from the original module to the replacement and reinstall.

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To reassemble your device, follow these instructions in reverse order.

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Eli Ferman

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Cal Poly, Team S7-G12, Paton Fall 2020 crwdns2935289:0Cal Poly, Team S7-G12, Paton Fall 2020crwdne2935289:0

CPSU-PATON-F20S7G12

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