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4. Adjustments

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4. Adjustments
    1. 4. Adjustments, Y axis end stop: crwdns2935265:01crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 4. Adjustments, Y axis end stop: crwdns2935265:01crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • This step is only for Bear frame MK2.5(S) and MK3(S).

      • y_axis_end_stop

      • Clip the y_axis_end_stop on the left smooth rod, at the front, as shown in the image

      • This part prevents the PINDA to crash into the screws on the back of the heated bed for MK2.5(S) and MK3(S)

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    2. 4. Adjustments, PTFE collet clip: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 4. Adjustments, PTFE collet clip: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • ptfe_collet_clip

      • Slide a PTFE tube into the collet. The length does not matter. The end needs to be cut flush.

      • Move up the collet while keeping the PTFE in place. Clip the ptfe_collet_clip to secure the collet.

      • The ptfe_collet_clip isn't mandatory, you can use the Hemera without it. We recommend to use it if you like to have to have things tight and secure

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    3. 4. Adjustments, Hot tightening the nozzle: crwdns2935265:03crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
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    4. 4. Adjustments, PINDA probe height adjustment: crwdns2935265:04crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • Let the extruder cool down.

      • Place a sheet of paper on the heated bed. Manually lower the X axis until the Hemera nozzle is touching the paper.

      • Make sure the X axis is flat (you can slowly move the Hemera left and right while looking at the nozzle distance from the bed).

      • Loosen the PINDA locking screw and place an object of 1mm thickness under the Pinda (like the middle section of a zip tie).

      • Gently move the PINDA down until it is touching the zip tie.

      • Tighten the PINDA locking screw to secure it in place.

      • Use a plier if it is hard to reach the probe with your fingers during adjustment.

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    5. 4. Adjustments, Trapezoidal nuts adjustment: crwdns2935265:05crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 4. Adjustments, Trapezoidal nuts adjustment: crwdns2935265:05crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Plug in and turn on the printer

      • Using the screen menu, move the X axis up until it crashes into the Z tops. The stepper motors will skip, making a noise - this will not damage the motors

      • Using the screen menu, move the X axis down until the nozzle is approximately 10mm from the heated bed

      • If the X axis is stopping before crashing into the Z tops, move the X axis a little further down and power cycle your printer. You will then be able to complete the step

      • It is possible that with the weight of the Hemera the X axis is moving down on one side when the printer is off for some time. If this happens, move the X up until it crashes as explained here. Note that his can also happen to stock Prusa printer (and so stock Prusa extruder)

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    6. 4. Adjustments, Trapezoidal nuts adjustment: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 4. Adjustments, Trapezoidal nuts adjustment: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 4. Adjustments, Trapezoidal nuts adjustment: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • If you have applied tension to the belt, unscrew the belt tensioner on x_end_idler until the belt is relaxed.

      • Loosen the screws that secure the trapezoidal nuts. This is to ensure that the Trapezoidal nuts 'self-centre' on the lead screws.

      • Make sure the trapezoidal nuts are moving freely.

      • Alternate between all 4 screws evenly while tightening (alternate between both sides during the process). Don't apply any lateral force on the trapezoidal nuts.

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    7. 4. Adjustments, Belt tension: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 4. Adjustments, Belt tension: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Loosen the two pulley set screws a little.

      • Align the pulley with the belt hole of the x_end_motor.

      • Tighten the set screws alternately.

      • Verify that the belt is not touching the x_end_motor.

      • Verify that the drive pulley is not touching the X motor.

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    8. 4. Adjustments, X smooth rods tension: crwdns2935265:08crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 4. Adjustments, X smooth rods tension: crwdns2935265:08crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
      • Grip the X motor shaft with pliers to prevent it moving (grab the flat side of the shaft).

      • Tension the belt, by tightening the screws in the x_end_idler. Do this while trying to move the extruder to the left or right. The belt should stay straight and should not bow up and skip over the drive pulley teeth.

      • No need to be very precise with the belt tension here as the final tension will be improved in a further step.

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    9. 4. Adjustments, X axis length: crwdns2935265:09crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 4. Adjustments, X axis length: crwdns2935265:09crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 4. Adjustments, X axis length: crwdns2935265:09crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Not all X axis have the exact same length because of tolerances. This step will adjust the X end idler to your X axis length.

      • Adjust both M3x10 screws to have the x_end_idler parallel to the frame.

      • First image, top left: shows when the X axis is too short. In this case you need to tighten the two M3x10 screws.

      • First image, bottom left: shows when X axis is too long. In this case you need to unscrew the two M3x10 screws.

      • If you have difficulty to see if the x_end_idler is parallel to the frame you can use a thick ruler or a square like on the first image.

      • It might happen that with excess tension on the M3x10 screws, the Z smooth rods will start to be off center on the Z tops. In this case release tension on the M3x10 screws even if the x_end_idler is not totally parallel to the frame.

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    10. 4. Adjustments, Belt tension: crwdns2935265:010crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 4. Adjustments, Belt tension: crwdns2935265:010crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 4. Adjustments, Belt tension: crwdns2935265:010crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Download and install the Pano Tuner application (developed by Kaleloft LLC) on your smartphone. Android Google Play link. Apple Store link.

      • Turn off the printer (if your hotend is higher than 50°C, let the hotend cool down first until the hotend fan stops spinning)

      • Launch the Pano Tuner app and place your smartphone on the heated bed. Make sure there is no noise in the room that could disrupt the measure (like a ceiling fan).

      • Move the extruder to the middle of the X axis.

      • Pinch the lower belt to make it vibrate. Don't pinch too much as it might touch the carriage and produce a wrong frequency

      • Adjust the belt tension until you have a value around 90Hz. Between each measurements, move the extruder to full left and right and then center it again.

      • It is very important to move left and right the extruder between each measures to relax some tension in the belt.

      • If your belt is new, you can repeat this procedure after few prints. A new belt will loosen on the first hour of use.

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    11. 4. Adjustments, Belt tensioner verification: crwdns2935265:011crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 4. Adjustments, Belt tensioner verification: crwdns2935265:011crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 4. Adjustments, Belt tensioner verification: crwdns2935265:011crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
      • Verify the x_end_idler_tensioner is not sticking out of the x_end_idler.

      • If x_end_idler_tensioner is sticking out then your X axis calibration might fail.

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    12. 4. Adjustments, Extruder tension: crwdns2935265:012crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
      • As a starting point to adjust the extruder tension, E3D recommends to rotate the tensions screw until the white part is flushed with the front of the black part.

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Bear Lab Upgrades

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