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2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement

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  1. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement, Heater Control Valve: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement, Heater Control Valve: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement, Heater Control Valve: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Make sure your vehicle is off and your engine is completely cool before beginning.

    • Unlatch your hood by pulling the lever underneath the steering wheel.

    • Release the latch under the front of the hood.

    • Open the hood and insert the prop rod into the prop rod groove.

  2. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Locate the regulator valve under the windshield wiper assembly, just in front of the firewall.

  3. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:03crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use pliers to squeeze the clamp tabs on the right side of the valve.

    • While squeezing the clamp tabs, pull the hose to the right to disconnect it from the valve.

  4. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Take note of the original orientation of the valve before removal.

    • Use pliers to squeeze the clamp tabs on the left side of the valve.

    • While squeezing the left valve clamp tabs, disconnect the left side of the valve from the hose.

  5. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • With your replacement valve in your free hand, squeeze the clamp tabs on the left hose and insert the replacement valve into the hose.

    • Make sure the hose is pressed all the way against the valve.

    • If there is an arrow on your new valve, it should point away from the heat intake (the hose going into your vehicle's cabin).

  6. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Ensure the clamp is snugly fit around the hose, and securely clamped down on the valve inside the hose, before you release the clamp tabs.

    • Leave about a quarter-inch gap between the clamp and the valve.

  7. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:07crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:07crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • While squeezing the clamp tabs on the right hose with pliers, insert the hose into the right side of the valve.

    • Make sure the hose is pressed all the way against the valve.

  8. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:08crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Ensure the clamp is snug and squarely fit over the hose, and clamping down on the valve inside the hose, before you release the tabs.

    • Leave about a quarter inch gap between the clamp and the valve.

  9. 2005 Chrysler Town & Country 3.8L Heater Control Valve Replacement: crwdns2935265:09crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Start your vehicle outdoors and let the engine run until it reaches its normal operating temperature.

    • Ensure there are no leaks around the valve.

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If there are leaks on the valve, repeat steps 1-9. Make sure the valve is in the correct orientation and the clamps are snug and properly secured. If a problem still occurs, there may be a hose leak in need of diagnosis and repair.

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John Hamer

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University of Memphis, Team 2-16, Willis Spring 2022 crwdns2935289:0University of Memphis, Team 2-16, Willis Spring 2022crwdne2935289:0

UM-WILLIS-S22S2G16

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