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2004-2006 Scion xB Hatch Handle Replacement

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  1. 2004-2006 Scion xB Hatch Handle Replacement, Hatch Handle: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement, Hatch Handle: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement, Hatch Handle: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Open the trunk of the car and locate the 13 clips holding the panel on.

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    • Push the clip remover under the panel and pry to remove them.

    • Repeat for all 13 locking caps.

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    • Use a small flathead screwdriver to depress and release the blue clip.

    • Grip the connector and pull the cable directly out of its port.

  4. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:04crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:04crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:04crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Use a small flathead screwdriver to depress and release the white clip.

    • Grip the connector and pull the cable directly out of its port.

  5. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:05crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:05crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:05crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Grab onto the blue cable and twist 90 degrees counter clockwise.

    • Pull out to detach from holding.

  6. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:06crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:06crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:06crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Grab onto the white cable and twist 90 degrees counter clockwise.

    • Pull out to detach from holding.

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    • Grip the nut with pliers.

    • Rotate the pliers counter clockwise until the nut is removed.

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    • Repeat the previous step for the other nut.

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    • Push the rubber seal through the hole to the other side using a plastic tool.

    • If using a metal tool, take care not to scratch the metal.

  10. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:010crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:010crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:010crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • While holding on to the handle assembly, gently pull out the cables to attached to the handle.

    • Remove the handle assembly.

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    • Remove the two Phillips screws using a screw gun or a screw driver.

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    • Use pliers to squeeze the two sides of the plastic clip together.

    • Use a pry tool to lever the tab out of its socket.

    • Repeat the previous two bullets on the right side to detach the button.

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    • Gently clamp the pliers onto the lightbulb socket rubber, to the right of the button.

    • Rotate the pliers counterclockwise.

    • Wiggle the lightbulb socket out of its housing.

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    • Release the right bulb wiring from the channel it sits it.

    • This may require some force.

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    • Gently clamp the pliers onto the lightbulb socket rubber, to the left of the button.

    • Rotate the pliers counterclockwise.

    • Wiggle the lightbulb socket out of its housing.

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    • Release the left bulb wiring from the channel it sits it.

    • This may require some force.

  17. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:017crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • Remove the button, the lightbulbs, and the wiring from the old hatch handle.

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    • Use a Phillips head screwdriver to remove the screw on the light cap.

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    • Remove the lightbulb cap.

    • Repeat the previous step and then this step with the other cap.

  20. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:020crwdnd2935265:01crwdnd2935265:01crwdne2935265:0
    • All the attachments are removed from the old hatch handle, ready to reassemble onto the new hatch handle.

    • The rest of the guide demonstrates the reassembly procedure.

  21. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:021crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:021crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:021crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Insert the lightbulb cap into place on the right side of the new hatch handle.

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    • Screw in the Phillips screw with your screw gun.

    • Repeat the previous step and then this step for the left cap.

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    • Align the button, the lightbulb, and the wiring attachment.

  24. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:024crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:024crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:024crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Insert the left lightbulb socket to the left of the button.

    • Use your pliers to gently rotate the lightbulb socket clockwise into place.

    • Ensure that the lightbulb is fitted into its housing.

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    • Nest the wiring into the channel to the new hatch handle.

    • Ensure the wiring is fitted in place.

  26. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:026crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:026crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:026crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Insert the right light bulb into its housing.

    • Use your pliers to screw the lightbulb clockwise securing it into the new hatch handle.

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    • Nest the right lightbulb wiring into the channel.

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    • Lineup both of the tabs on the back of the button with square holes on the handle.

    • Push it in until the plastic 'U' shaped tabs are all the way through.

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    • Refasten the two Phillips screws to secure the handle.

    • The handle assembly is now ready to be reinstalled on the vehicle.

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    • Thread the wiring through the large hole above the top right corner of the license plate.

    • Seal the wiring by squeezing it and pushing the front half of the rubber grommet through the hole.

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    • Place the loose wiring below the bolt.

    • Line up the bolts on the handle with the proper holes on the hatch.

    • Push the hatch handle until the bolts are fully through.

  32. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:032crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:032crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:032crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Screw the nut tightly around the bolt coming through from the hatch handle.

    • Tighten the nut with pliers as needed.

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    • Screw the nut tightly around the bolt coming through from hatch handle.

    • Tighten the nut with pliers if needed.

  34. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:034crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:034crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:034crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Line up the white wire cap with the corresponding hole in the hatch.

    • Push and twist counter-clockwise until locked in position.

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    • Line up the blue wire cap with the corresponding hole in the hatch.

    • Push and twist counter-clockwise until locked in the correct position.

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    • Reconnect the white cable until you hear a 'CLICK'.

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    • Reconnect the blue cable until you hear a 'CLICK'.

  38. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:038crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:038crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:038crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Line up the panel holes with the metal holes on the hatch.

    • Push center locking cap into the center hole until you hear a 'CLICK'.

  39. 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:039crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:039crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 2004-2006 Scion xB Hatch Handle Replacement: crwdns2935265:039crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Push the locking cap through the panel hole until you hear a 'CLICK'

    • Repeat for all thirteen locking caps.

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Your new hatch handle will be functional and good as new!

Dominic Chan

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UC Davis, Team 1-7, Morris Winter 2024 crwdns2935289:0UC Davis, Team 1-7, Morris Winter 2024crwdne2935289:0

UCD-MORRIS-W24S1G7

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