crwdns2942213:0crwdne2942213:0
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Move the fuel lever from the on position to the off.
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Place a drain pan under the motorcycle to catch any excess fuel.
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Remove the two bolts from each side of the seat with a 10mm socket.
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Lift up on the rear of the seat to remove.
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Loosen the screw with a phillips head screwdriver so the clamp can move freely.
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Loosen the 12mm bolt to separate the exhaust muffler from the exhaust header.
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Remove the 10mm lower sub-frame bolts on each side of the motorcycle.
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Remove the 10mm upper sub-frame bolt from the motorcycle.
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Remove the sub-frame assembly from the rest of the motorcycle.
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Using needle-nose pliers, loosen the clamp and slide it forward on the fuel line. Then remove the fuel line.
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Loosen the clamp on the front of the carburetor with the Phillips head screwdriver.
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Remove the top and bottom shock bolts with 17mm socket.
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Remove the shock from the motorcycle.
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Remove this screw with the 4mm hex key
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Now remove the plastic cover, allowing access for the removal of the throttle cables.
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Loosen the top and bottom slack adjusters. This will allow you to slide the slack adjusters out from the body of the carburetor.
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Remove the side shrouds from the motorcycle by loosening the four 8mm screws. Complete this step for both sides of the bike.
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Remove the 8mm bolt above the fuel tank.
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Remove the safety clip at the bottom of the fuel tank.
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Remove the 8mm bolt from the fuel petcock.
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Then remove the fuel tank from the motorcycle.
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Gently press on the plastic release on the clip to separate the wiring harness from the carburetor.
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Un-thread the 13mm plastic hot start cable from the carburetor.
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At this stage, everything should be disconnected and the carburetor can be removed from the motorcycle.
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Gently brush and blow off any debris from the carburetor.
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Loosen and remove the 5 screws at the bottom of the carburetor, with the Phillips head screwdriver, to detach the bowl. Then remove the bowl.
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Remove the shaft from the two posts sticking up on the inside of the carburetor.
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Remove the float.
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Remove the jets from the body of the carburetor.
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Thoroughly clean all jets and body of carburetor.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
