crwdns2915892:0crwdne2915892:0
Remove the tank from your '99 to '02 SV650 to service it or to access the air filter, carburetor and engine.
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If you have frame covers below your seat, remove them by removing the 4 mm allen bolts holding them on. Use a 4 mm allen wrench to turn the screws counter-clockwise until they come off.
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Once the frame covers are off, remove the 4 mm allen seat bolts on both sides of the seat. Use the 4 mm allen wrench to turn the screws counter-clockwise until they come off.
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Lift the front of the seat, then pull it off the frame.
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Turn the two 4mm allen bolts in the front tank mounts counter-clockwise with an allen wrench until they come out.
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Turn the two 12mm hex bolts in the tank's hinge base counter-clockwise with a socket wrench or box end wrench until they come out.
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Disconnect the fuel level sensor connector, located near the tank hinge base. It will be a three wire connector and one side of the wire will be traceable to the underside of the tank.
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Carefully lift the front of the tank to gain access to the hoses attached to the tank.
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Locate the petcock on the left underside of the tank. It hill have 2 hoses attached to it and will be next to the fuel level sensor.
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Disconnect the vacuum hose from the petcock.
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Disconnect the fuel hose from the petcock
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Disconnect the tank breather hose from the base of the tank.
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Carefully lift the tank up and off the frame of the bike, being sure that the fuel level sensor wire does not get caught in the frame.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.
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crwdns2947410:01crwdne2947410:0
Thanks . I have to reassemble the tank and I was not the one that took it apart so this tutorial is quite helpful. I had to buy a new rubber tank mount as they fall off easily also.
