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1986-1993 Volvo 240 Front Brake Caliper Replacement

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  1. 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Wheels: crwdns2935265:01crwdnd2935265:01crwdnd2935265:03crwdne2935265:0 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Wheels: crwdns2935265:01crwdnd2935265:02crwdnd2935265:03crwdne2935265:0 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Wheels: crwdns2935265:01crwdnd2935265:03crwdnd2935265:03crwdne2935265:0
    • Jack up the front of the car and place it on jack stands.

    • Never work on or underneath a car that is only supported by a jack. The jack may slip or fail, resulting in serious injury or even death.

    • Use an impact wrench or lug wrench to remove the five 19 mm lug nuts from the front wheel.

    • The wheel lug nuts should be torqued to 85 ft-lbs when the wheels are put back on the car.

    • Pull the front wheel off the wheel lugs and set it aside.

  2. 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Brake Calipers: crwdns2935265:02crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Brake Calipers: crwdns2935265:02crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use a 15 mm box end wrench to remove the two bolts on the back of the brake caliper.

  3. 1986-1993 Volvo 240 Front Brake Caliper Replacement: crwdns2935265:03crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 1986-1993 Volvo 240 Front Brake Caliper Replacement: crwdns2935265:03crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Lift the brake caliper off the rotor and set it aside.

    • Place the caliper on some type of support so that you do not put too much strain on the brake hose.

  4. 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Brake Caliper: crwdns2935265:04crwdnd2935265:01crwdnd2935265:02crwdne2935265:0 1986-1993 Volvo 240 Front Brake Caliper Replacement, Front Brake Caliper: crwdns2935265:04crwdnd2935265:02crwdnd2935265:02crwdne2935265:0
    • Use an open-end wrench to loosen the 11 mm fitting where the brake hose attaches to the caliper.

    • Brake fluid will come out of the loosened brake hose. You should keep a bucket or pan nearby to collect it.

    • Be careful when handling brake fluid, as it may strip paint and dissolve some plastics.

    • Detach the brake hose and remove the brake caliper.

    • When you install the new calipers you will need to bleed the brakes to remove any air from the brake fluid lines.

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To reassemble your device, follow these instructions in reverse order.

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David Hodson

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