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Both my boys' DS Lites ended up with cracked housings at the hinge.  The narrow plastic loop on the right side cracked.   Nintendo wanted $50 each to repair them.  I used JBWeld epoxy to glue the cracks after encircling the cracked housing with one loop of steel florist wire.  The wire provided strength, and the epoxy held it.  It's been two years and they both held up fine.

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